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Archive for September, 2007

Our Percentage of Green September 27th, 2007, by Mike

I recently attended the ASR tradeshow in San Diego, California where I talked to hundreds of people about Grain Surfboards and wooden surfboards in general. There was a ton of buzz at the show about “green” products and their current market appeal. It made me think more about how far our company has come and about who we really are.

I say “our” company, because so many people have played a part. Grain has always been a community of friends and like-minded people, and will continue to be that way. Of course that includes our terrific community of customers; each one of our Home Grown Kit builders has helped us refine our product with their generous suggestions. Our custom board customers have provided invaluable feedback on everything from ideas for new shapes to performance reports in all types of conditions to new ding repair techniques required for wood boards. And what can I say about the crew here at the shop? It isn’t nearly enough to say that I feel very fortunate to have the brothers, friends and co-workers that I have – they are a very talented, dedicated bunch and Grain’s success is their success.

Dual Fishes

Two recent custom boards off the racks.

But it is clear that Grain is not driving our success in a vacuum – every wooden board that’s out there is helping to “spread the wood”. Danny Hess’s board featured on the cover of Surfers Journal is a great example. There is a growing awareness of the harmful effects of our consumer choices and we are pleased to be part of a wooden board community that is doing more to reduce the toxic byproducts of plastics and foam.

It makes sense that the green factor is one reason why folks are buying and building their own wooden surfboards. And I think that people sense that Grain is deeply sincere about our desire to continually reduce our impact on the environment. From the beginning, Grain was created around the idea that more sustainable, wooden surfboards and kits should be available to anyone wanting to try it. To us, the concept of “green” has always been integral – not incidental – and we try to be clear in where we we are succeeding in sustainability and where we can still improve.

Grain Lumber transport

Grain lumber transport via BMW Motorcycle.

In particular, we are very proud of the locally grown, sustainably harvested cedar that we use. We’re also pleased to say that we’ve successfully glassed a board using bamboo cloth with an eye to offering this an option on our custom boards as a replacement for fiberglass. The last piece of the puzzle is an alternative to epoxy resin. Our epoxy is less hazardous than polyester, but that’s not good enough, so we’re looking forward to testing a new product called Bio-Resin in the near future.

Tradeshows remind me of the unfortunate reality that many manufacturers are devising pseudo-green product lines just to seize market share in current trends. Their real motivations are revealed in the fact that these efforts extend only to a very small percentage of their business, or that their products are only token-green. Clearly the green these companies are interested in is simply the color of money.

Green washing

Blue skies and clean water.

This “green-washing” should offend those of us that are sincere about doing better – as consumers and as manufacturers. Even the well-intentioned need to use words like “sustainable” and “green” in proportion to their true dedication to those ideals – as evidenced by their actual use of sustainable materials. Most glues, petro-based non-recycled plastics, plywood, and imported anything are all deleterious to the environment. Even green materials carry environmental costs.

At the shop, we talk alot about the “perfectly green” surfboard. But let’s be real – no environmentally neutral surfboard is being commercially offered anywhere, and truth be told – once you account for transportation, total energy budget, carbon impacts and waste generated in the shop and office – it is flat-out impossible. No amount of marketing or gimmickry will change that.

We are proud of Grain’s dedication to the environment and we will continue to work towards an impossible ideal where we don’t talk about how green our products are, but one in which “green” and “sustainable” are a 100% reality.

Grain Kit Builder enjoys

A friend of Grain enjoys the fruits of our labor on a demo Waka.

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Grain Surfboard Glassed with Bamboo Cloth September 20th, 2007, by Mike

We’ve recently completed a major milestone in our quest for a completely “green” wooden surfboard.

In its simplest form, fiberglass cloth is non hazardous. But the fact is that the act of manufacturing fiberglass consumes a huge amount of energy which earns it an ‘F’ in sustainability. One of our goals has been to replace fiberglass with something more environmentally positive. We are really excited that we have recently finished glassing a 6’0″ Wherry with bamboo cloth from Greenlight Surf Supply.

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The good news about bamboo is that it is one of the world’s best sustainable resources. With a growth rate of a meter or more per day, bamboo holds the world record as the fastest growing plant. Because it’s actually a grass and not “wood”, bamboo continuously sends up new shoots after harvesting without need for replanting. It takes in nearly five times the amount of greenhouse gases, and produces 35% more oxygen than an equivalent stand of trees, making it an anti-global warming machine. Bamboo’s also good for the ecosystem because it doesn’t require chemical pesticides or fertilizers and its fibers are biodegradable without causing environmental pollution. And before you ask, the bamboo used in the cloth we used isn’t eaten by Pandas (there are over 1,200 species of bamboo).

The bamboo fabric stretches approximately 25% from its original dimensions which means you can glass a surfboard with approx 25% less fabric than any other material but with the same strength. Glassing the fabric when stretched creates tension distributed around the entire surfboard providing a quicker rebound when flexed through a turn.

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Our experience:
I feel like we had some real success using bamboo. Unlike glass, the bamboo cloth is designed to be stretched over the board so it needs to be stuck down with double sided tape. The more the fabric is stretched, the less resin it seems to absorb. The main issue with having to stretch and tape down the cloth is that putting a logo down under the fabric is tough. You would need to put it down first, and try hard not to move it when stretching the cloth. If it does move, you can shift it back a little with a knife, right through the fabric. Difficult, but not impossible.

The laminate coat is slightly more challenging than it is with glass. We found that when we didn’t stretch the bamboo enough, it soaked up more resin then glass, and the squeegee tended to pull at the fabric, forming wrinkles that were often hard to get out. So that was lesson one: stretch the bamboo the full 25% if possible. We think that doing that will make the whole process go better.

Once the lam coat was finished, the rest of the process was similar to glass, with one exception; we found that alot of the fibers seemed to be standing up straight out of the hot coat – so don’t expect a glossy hot coat. But the final gloss coat goes on as smoothly as anything else once the protruding fibers are sanded off the hot (which is pretty painless).

Our first test board came out slightly heavier than it normally would – though that may be because we didn’t stretch our cloth enough and it took more resin as a result. We also noticed that, while it is clear down to the wood grain, there is a slight haziness to the finish, and if you look closely, the weave is visible where glass might be completely clear.

With all that said, we all felt that the plusses strongly outweigh the minuses though another test is certainly in the offing before the jury is in. If it goes well, in a couple of months we would love to be offering the option of bamboo cloth on all of our custom built boards.

Read more about the benefits of finishing boards with bamboo here.

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LIVE: West Coast Demo Tour Schedule September 17th, 2007, by Mike

Grain Surfboards is coming to a break near you.

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We’re taking our demo fleet, our kits and our staff and heading West to begin a 2 week tour of the left coast that will culminate the weekend of October 13th-14th at the 2007 Sacred Craft surfboard expo in Del Mar, California. We don’t know what we’re driving yet, but we’re going to get there somehow!

Starting on October 1st in Portland, Oregon, we’ll be visiting shops and surf spots on the west coast for over 10 days of free demos, good times and spreading of the the wood. Grain builders will be on hand to explain the production process and benefits of wooden surfboards over foam. Interested surfers will have the unique chance to try out a Grain Surfboard in their home waters.

Please help spread the wood and let everyone know when we’ll be at your home break. We’re excited to come meet people who have built and surfed Grain boards and other wooden surfboards out west.

Monday, October 1st – Portland, OR
Grain “Spread the Wood” Tour Begins
9am-12pm
Portland, OR

Tuesday, October 2nd – Oregon Coast
Short Sands Demo
8-11am
Seaside, OR

Wednesday, October 3rd – Oregon Coast
Otter Rock Demo
7-11am
Newport, OR

Thursday, October 4th – Northern California Moonstone Beach/Camel Rock Demo
7-11am
Humbolt, CA

Friday, October 5th – San Francisco
Ocean Beach Demo (Adjacent to Aqua Surf Shop)
7-11am
San Francisco, CA

Saturday, October 6th – San Francisco
Ocean Beach Demo (Adjacent to Aqua Surf Shop)
7-11am
San Francisco, CA

Saturday, October 6th – Pacifica
Lindamar Demo
3- 6pm
Pacifica, Ca

Sunday, October 7th – Santa Cruz
Pleasure Point Demo
7-11am
Santa Cruz, CA
Drive Big Sur
1-7pm

Monday, October 8th – Central Coast
Santa Barbara
Jalama Demo
7-10am
Rincon Demo
3-7pm

Tuesday, October 9th – Ventura/Malibu
C Street Demo
7-11am
Ventura, CA
Malibu Point Demo
4-7pm

Wednesday, October 10th – Venice
Venice Breakwater
7-10am

Thursday, October 11th – Orange County/San Diego
San Onofre Demo
7am-12pm

Friday, October 12th – San Diego: Cardiff & Swami’s Demos
Cardiff
7am-11pm
Swami’s
4pm- 7pm

Saturday, October 13th – San Diego
Sacred Craft
Location: Del Mar Fairgrounds
www.surfboardshow.com

Sunday, October 14th – San Diego
Sacred Craft
Location: Del Mar Fairgrounds

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We look forward to meeting everyone and sharing our experience of building and surfing wooden surfboards with you all. Remember that this schedule is subject to change based on weather and waves. Feel free to call us at 802-598-7194 and we’ll give you the latest. Hit us up with questions or comments and let us know if you’re going to be around when we’re in your town.

Thanks,

Mike.

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New 6’0 Wherry with Canard Quads September 9th, 2007, by Mike

We just finished up a new custom 6’0 Wherry for a customer right here in Maine. He asked for glass-on fins, so we worked with Rainbow Fin Co. to get some sweet woodie Canard Quad Speed Dialers. We’re really proud of the way this board turned out and hope to have a chance to surf it and photograph it in the water with the coming swell. Keep an eye on the blog for a review once it hits the water.

Mike positioning fins

Fins freshly glassed

6-0 Cunard Wherry by Greg Cyr

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Shop Now! Grain Online Store-Wide Sale Ending Soon September 1st, 2007, by Mike

Our annual store-wide summer sale will be ending at midnight on Wednesday Sept 5th. Order Now to get 10% OFF Everything in the Grain Surfboards Online Store. Just enter the following coupon code at checkout to receive the Discount: GRAINSummer07Sale

ALL Home Grown Surfboard Kits – both longboards and shortboards, are 10% Off. All Accessories and our New Bamboo/ Organic Cotton Apparel are 10% Off. Order NOW while this deal is on.

Remember, in order to get the discount, you must enter GRAINSummer07Sale in the coupon code field during checkout. Thanks for your interest in Grain Surfboards.

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